HTS Eclipse – Winnox Low-NOx Air Heating Burner
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Overview
The Honeywell Winnox® is a nozzle-mix, low-emissions air-heating burner designed to comply with global emissions mandates for low NOx operation. The modular design incorporates direct-spark ignition, an integral air/gas ratio regulator, and an integral packaged combustion air blower, delivering efficient firing across a wide gas turndown range at a controlled air-to-fuel ratio. Models range from WX0050 to WX0850, covering heat capacities from 550 kBTU/h to 12,500 kBTU/h (HHV).
The Winnox burner nozzle produces intense air/fuel mixing, resulting in a short, swirled flame completely contained within the firing tube. This combustion principle yields extremely low NOx emissions while maintaining stable operation up to 1,800°F (982°C) process temperature. Packaged with a combustion air blower at 50 Hz or 60 Hz, the Winnox is ready for global installation with minimal site work.
Features & Benefits
- Low NOx nozzle-mix design — intense air/fuel mixing produces a short, swirled flame fully contained in the firing tube for extremely low emissions
- Multi-fuel capability — operates on natural gas, propane, and butane without major modifications
- Integral ratio regulator — butterfly valve and ratio-regulator design provides simple, accurate air/gas ratio control with 40–70% excess air at high fire
- 8:1 turndown ratio — wide firing range supports precise temperature control across variable load conditions
- Packaged with integral combustion air blower — available at 50 Hz or 60 Hz for global applications, simplifying installation
- Modular design — wide range of options and configurations including NPT or BSP inlet pipe threads and alloy or refractory combustor tube selections
- Direct-spark ignition — factory-mounted flame rod with low fire start only; UV scanner available as an option
- Multiple mounting orientations — vertical down, vertical up, or horizontal to suit equipment layout
Technical Specifications
- Burner type: Nozzle-mix, low-emissions air-heating burner
- Models: WX0050 to WX0850
- Heat capacity range: 550 kBTU/h to 12,500 kBTU/h (HHV)
- Minimum input: As low as 75 kBTU/h (model-dependent, on-ratio firing)
- Turndown ratio: 8:1
- Process temperature range: Up to 1,800°F (982°C)
- Air/gas ratio control: Ratio regulator with impulse line; 40–70% excess air at high fire
- Combustion air supply: Integral packaged blower (standard) or remote blower option
- Combustion air requirements: Fresh (20.9% O₂), clean, temperature ≤ 250°F
- Ignition type: Direct spark ignition, low fire start only
- Ignition transformer: 6,000–8,000 VAC, ≥ 0.02 A, full wave output
- Flame sensor: Flame rod (factory mounted); UV scanner (ordered separately)
- Control motor: ≤ 2 rpm, ≥ 25 in-lb torque, 90° stroke, modulating control
- Gas inlet: Controlled pressure to ratio regulator inlet required
- Combustor tube options: Low-temperature alloy tube or high-temperature alloy tube
- Pipe connections: NPT or BSP threaded
- Burner orientation: Vertical down, vertical up, or horizontal
- Power supply options: 50 Hz or 60 Hz (model-dependent)
- Approvals: Complies with Eurasian Customs Union technical specifications
Applications
- Indirect air heating systems
- Industrial ovens and dryers
- Paint cure ovens
- Powder coating ovens
- Food processing ovens and dryers
- Dairy and agricultural drying applications
- Textile and paper drying
- General industrial process heating requiring low NOx compliance
Models / Configurations
- WX0050 – Smallest model in the Winnox series; suited for low-capacity air heating applications
- WX0100 – Available with low-temperature alloy tube and refractory plug combustor configuration
- WX0200 – Mid-range capacity model; low-temperature alloy tube with refractory plug option
- WX0300 – Available in high-temperature or low-temperature alloy tube with refractory plug
- WX0400 – Available in high-temperature or low-temperature alloy tube configurations
- WX0500 – Higher-capacity model; high-temperature alloy tube option available
- WX0850 – Largest standard model; available in short, standard high-temperature, and low-temperature alloy tube configurations with refractory plug
- NPT or BSP pipe thread inlet options available across the model range
- 50 Hz or 60 Hz blower configurations available for global application
Winnox Accessories
- UV Flame Scanner – Optional flame detection device for UV-based flame supervision; ordered separately from the base burner assembly
- Remote Combustion Air Blower – Alternative to the integral packaged blower for installations where remote air supply is required
- Refractory Plug Combustor – High-temperature combustor option for elevated process temperature applications